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A. Position Cutter Drill Template on propeller face with
cutter blade behind the leading edge of the propeller blade. (see
1)
B. Note: All rotating cutters must be equal distance from
center! Use template centering arm to locate cutter from shaft to
upper edge of prop face, then lock screws on centering arm slide. Use
marking pencil or scribe to draw outline of template on propeller
face. (see 1)
Repeat above procedure for opposite propeller blade. Do not alter
centering arm once positioned in place. Move template 180° from first
layout for four-blade propellers, (144° for five blade propellers).
(see 3 & 4) |
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C. Holding template in place, drill through bottom center
hole first, using 3/8" spotting drill (provided) approximately 1/8"
deep. Then use "P" size drill to complete hole 1" deep. Then tap with
3/8" x 16 tap approximately 3/4" deep. (see 2 & 3)
Use 3/8" x 1 3/4" SHCS in bottom hole. Mount template. Now repeat
procedure for drilling & tapping the other four holes. Remove template
and repeat procedures on opposite rotating blade location with
template. (see 3) |
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D. Before mounting the rotary cutter blades, qualify two or
more surfaces under the cutter mount location: these surfaces MUST be
within the same axial plane within .005 in. (see 4)
E. IMPORTANT: The cutter mounting holes must be drilled, but do not
mount rotary cutter blades onto propeller until propeller is on the
shaft and in place. (see 5) |
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F. With propellers completely mounted, rotate propeller
until one set of drilled holes are 45° degrees from top center on "up"
(preferred), or "down" side. (see 3 & 5) |
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G. Mount rotary cutter blades to prop face ("Leader" rotary
cutter blade on top, "Follower" on opposite side). (see 5)
NOTE: The rotary cutter blades are each marked as "LEADER" or
"FOLLOWER" ROTARY BLADE. The "LEADER" has a groove which is .015
smaller than the "FOLLOWER" blade. This groove spacing allows for
possible axial misalignment of prop face. |
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H. Marry the stationary cutter assembly to the
mounted rotary cutter ("Leader"). There are two 3/8" x 1 3/4" shoulder
screws and nuts for this purpose. (NOTE: two shims must be between
rotary and stationary blades when marrying the two assemblies).
(see 6) |
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I. Using plastic transfer paper, or measuring tape, mark
from top center line on propeller to upper edge of cutter box.
Transfer this measurement to rope guard. Then, using marking pencil,
and Spurs' thin aluminum cutout template (provided), transfer cutout
onto upper section of rope guard. The rope guard cutout should clear
the stationary cutter box by approximately .125" - .025" on all three
sides. (see 6, 7 & 8) |
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Ia. The Stationary Cutter assembly Rope Guard cut-out
should be located at approximately 10:30 looking forward on a
right-hand turning propeller and 2:30 on a left-hand turning
propeller. Only ONE Rope Guard cut-out for each
propeller! |
Continue Installation Instructions
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